We are seeking a highly skilled Senior Process Engineer to join our global polyurethane foam manufacturing team in Greensboro, NC. This role offers an exciting opportunity to drive process improvements, optimize mechanical systems, and lead innovative projects in a cutting-edge manufacturing environment.
• Analyze and improve day-to-day manufacturing processes
• Design and optimize mechanical pump and piping systems
• Develop and modify foam formulations to meet customer expectations
• Implement process improvements and create new machinery systems
• Write and update standard operating procedures
• Train personnel on new processes and equipment
• Review and analyze KPI metrics, including yield and scrap reports
• Ensure compliance with ISO 9001 requirements and company Quality Policy
• Collaborate with cross-functional teams to drive operational excellence
• Bachelor's degree in Chemical Engineering or Mechanical Engineering
• 3+ years of manufacturing experience, preferably in polyurethane foam/polymer industry
• Strong analytical and data-driven approach to problem-solving
• Expertise in pump and pipe design
• Proficiency in thermodynamics, heat and mass transfer, process controls, and fluid dynamics
• Advanced computer skills, including experience with Excel macros and data analysis
• Knowledge of Lean Manufacturing principles
• Experience with plant engineering, layouts, and troubleshooting (preferred)
• Leadership experience in managing process teams and projects (preferred)
Greensboro is a vibrant city known for its rich history, diverse culture, and excellent quality of life. With a thriving arts scene, beautiful parks, and a growing economy, Greensboro offers the perfect balance of urban amenities and small-town charm.
• Competitive salary range: $80,000 - $90,000 plus bonus potential
• Join a global leader with 60 plants and 7,000 employees worldwide
• Excellent growth potential within a rapidly expanding industry
• Opportunity to work with cutting-edge polyurethane foam technology
• Collaborative work environment fostering innovation and professional development
Qualified candidates who are passionate about process engineering and eager to make a significant impact in the polyurethane foam industry are encouraged to apply. Join our team and help shape the future of manufacturing technology!
Keywords: Process Engineer, Polyurethane Foam, Manufacturing, Chemical Engineering, Mechanical Engineering, Process Improvement, Pump Design, Pipe Design, ISO 9001, Lean Manufacturing, Data Analysis, KPI Metrics, Formulation Development, Plant Engineering, Greensboro NC